DY <Wing> Series

■DY-P type: Fully-automatic high-temperature vacuum drying and baking
DY-MP type: Features a pump for a greater exhaust volumes at dramatically increased speeds

The DY Series fully-automatic vacuum drying and baking equipment has been designed and manufactured as production machinery. In addition to meeting requirements for production line reliability, safety, and operability, this equipment enables high-temperature processing up to 650℃.
The DY-P and DY-MP types incorporate different pumps and offer different ultimate pressures and exhaust speeds. Select the type that best meets your needs.

DY-MP/DY-P


DY-MP type
DY-MP type
DY-P type
DY-P type

Features


DY-P type
The exhaust system incorporates a stand-alone oil-sealed rotary vacuum pump. The ultimate pressure is x101Pa.

DY-MP type
The exhaust system incorporates an oil-sealed rotary vacuum pump with a mechanical booster for increased exhaust speed. The ultimate pressure is x100 Pa, an order of magnitude higher than the DY-P type. The DY-MP type is ideal for large-quantity processing of workpieces that involve large gas volumes.

Heating mechanism
To achieve high temperatures inside the vacuum chamber, the system incorporates an internal heating system in which sheath micro-heaters attached to the underside of each shelf board serve as heating sources. Depending on the type of workpiece, heaters can also be attached to the inner wall surfaces of the chamber. With either system, compared to external heating systems, our internal heating system reduces the time required to heat the chamber to the specified temperature and improves temperature distributions within the chamber.

Heating control
PID control is performed by individual temperature controllers provided for each of the heaters installed in the chamber, thereby ensuring accurate, reliable temperature control. Additionally, programmable controllers can be used to specify heating patterns.

Operability
The DY Series types are easy to use and can be operated by anyone. Simply press the Start button to turn on the system and activate the sequencer program for automatic control of functions including vacuum exhaust, heating, and valve opening and closing. The device system configuration and On/Off status of each of the devices are displayed on the graphic panel to enable easy confirmation of operating status. Various interlock functions are provided to prevent erroneous operations at each separate stage.

Safety
In the event of an equipment malfunction during automatic operations, the system either halts all operations or specific functions, depending on the type of malfunction (a drop in cooling water amount or air pressure, overheating, and so forth), and uses the lamps on the graphic panel to indicate the type of malfunction. The system also implements a comprehensive range of safeguards. For example, in the event of a power failure, the main valve closes to maintain pressures in the vacuum heating chamber (to prevent oxidation of the workpieces caused by atmospheric leaks), while the pump leak valve opens to prevent backflow of the pump oil.

Optional forced cooling function dramatically reduces processing times
Since vacuums serve as superior insulators, heat dissipation can take a very long time. Even when the heaters are turned off following heat treatment, it takes a long time for temperatures to drop to around 50oC, at which workpieces can be removed. The optional forced cooling function dramatically reduces the time required for temperatures to drop, thereby significantly reducing total processing times.

Applications


The DY Series types are used primarily for a wide range of production line processes, including vacuum baking of components for precision devices, components for electrical/electronic devices, electronic materials, metals, ceramics, and laser device components and for vacuum drying in the food, pharmaceutical, and chemical industries.

Specifications


DY series model
Model Internal dimensions of chamber (W✕D✕Hmm) Shelves/Heaters Temperarure controller Mechanical booster Vacuum pump
DY-40 P 400✕400✕400 3 / 4 4 - 300L/min
MP 100m3/Hr
DY-50 P 500✕500✕500 4 / 5 5 - 500L/min
MP 100m3/Hr
DY-60 P 600✕600✕600 4 / 5 5 - 650L/min
MP 200m3/Hr
DY-70 P 700✕700✕700 4 / 5 5 - 960L/min
MP 200m3/Hr
DY-80 P 800✕800✕800 5 / 6 6 - 1500L/min
MP 200m3/Hr
DY-100 P 1000✕1000✕1000 5 / 6 6 - 2000L/min
MP 600m3/Hr
DY-150 P 1500✕1500✕1500 6 / 7 7 - 3000L/min
MP 2500m3/Hr
DY-200 P 2000✕2000✕2000 6 / 7 7 - 4000L/min
MP 5000m3/Hr
*This table provides only basic specifications. We will provide more detailed specifications based on customer requirements identified through discussions, followed by a cost estimate.

Specifications for DY <Wing> Series
Model DY-P Exhaust system: Oil-sealed rotary vacuum pump
DY-MP Exhaust system: Oil-sealed rotary vacuum pump and Mechanical booster
Style Heating Internal heating system (shelf boards or internal surfaces)
Cooling Vacuum cooling, N2 forced circulation cooling (option)
Performance Maximum temperature range 300℃ to 650℃
Ultimate pressure DY-□P: In the order of x101 Pa (after bakeout at no-load normal operating temperature)
DY-□MP: In the order of x100 Pa (after bakeout at no-load normal operating temperature)
Configuration Interior/Exterior Polished stainless steel (SUS304)/Coated rolled steel
Door/Sealing material Single-swing door opening: clamp latch/Viton O-rings
Heat insulating material Alumina-silica blankets/Flanges and door O-ring section: water-cooling tubes provided
Heating system Internal heater panels
(incorporated into the shelf boards or mounted on the inner wall surfaces; sheath heaters provided )
Temperature control system Programmable temperature controller or Fixed temperature controller: PID control
Vacuum exhaust system Oil-sealed rotary vacuum pump: DY-□P
Oil-sealed rotary vacuum pump and Mechanical booster: DY-□MP
Vacuum gauge Pirani vacuum gauge
Control panel*1 Incorporated into the stand or stand-alone
Operation Operation Automatic/Manual, switch-selectable
Display Operating status Display of device system on the graphic panel, display of device ON/OFF status
Temperature LED digital display
Temperature patterns Programmable temperature controller: 30 patterns, 300 segments
Functions Vacuum exhaust Sequencer program used for automatic operation
Heating/Cooling*2 Fixed operation: automatic operation at the specified temperature/start of cooling at the specified timer setting
Programmed operation: heating/cooling as specified by the input pattern
Safety device: Interlock Vacuum exhaust malfunction, Overheating prevention, Motor overload, A drop in the amount of cooling water, A drop in the operating air pressure, Earth leakage breaker
Standards Power supply 3φ 200V 50/60Hz
Cooling water Equipment inlet: At least 0.2 MPa 30 to 60 L/min
Air Equipment inlet: At least 0.5 Mpa
Options WS Series oil cleaner, Cold trap
*1. Control panel: Incorporated into the stand if the inner volume is 1m3 or less; stand-alone if the inner volume is 1.2m3 or greater.
*2. Fixed temperature control: An external timer (located on the control panel) is used to specify the duration for which the specified temperature is maintained. The cooling process starts when the specified duration elapses.
*We can manufacture custom models to specifications.